Roller Leveler Machine is a piece of equipment widely used in the metal processing industry. Its main function is to level metal sheets through rolling operations.

Leveling operation

The core function of the Roller Leveler Machine is to flatten metal sheets. This is accomplished by applying pressure and tension to the sheet metal. A roll smoother consists of a series of rollers that exert pressure on the sheet metal to deform it, thereby eliminating any bends or twists.

Material handling

The Roller Leveler Machine can not only handle various types of metals, such as steel, aluminum, copper, etc., but also handle metal sheets of different thicknesses. This makes the Roller Leveler Machine very useful in a variety of different applications, including automotive manufacturing, aerospace, construction and other industries.

Productivity

Roller Leveler Machine can greatly improve production efficiency. Due to its automated operation, the Roller Leveler Machine can process sheet metal continuously without manual intervention. This not only saves time but also reduces labor costs.

QC

The Roller Leveler Machine also delivers consistent results, ensuring every sheet of metal is flat to the same standard. This is important for applications that require precise dimensions and shapes, such as in precision engineering.

The Roller Leveler Machine is a powerful and flexible tool that can handle various types and thicknesses of sheet metal, delivering consistent results and greatly increasing production efficiency. Whether in a large-scale production environment or in small-scale custom applications, roll-leveling machines are an ideal solution.

The leveling line is also called the leveling and shearing line, the uncoiling line, and the cross-cut line. It is to uncoil, level, cut, and cut the metal coils into flat sheets of the required length and stack them. In this process, leveling is a necessary step, and in order to achieve a better leveling effect, customers sometimes choose precision leveling machines.

At the end of October, a Mexican customer came to our company with a sample and chose a precision leveler to match its shear line. The material is a 3.5mm thick metal coil plate with a yield strength greater than 600. Finally, we decided to choose our 80 series precision leveler.

The leveling machine is a commonly used equipment in plate processing, which can be applied to the leveling of various cold and hot rolled plates. Because the leveler is convenient and simple to operate, it is widely used in machinery, metallurgy, building materials, chemical industry, electronics, electric power, light industry and other industries, and is very popular among enterprises. It is very important to choose a suitable equipment, and one of the key points that users care about is the price of the leveling machine. So, what factors will affect the price of the leveling machine?

The main factors affecting the price of the leveling machine are as follows:

1. main motor power: The power of the main motor affects the processing effect, and also affects the price of the leveler.

2. Motor type: Some users want a better motor but do not want the price of the leveler to be too high, so they can choose a domestic servo motor. If the machine itself has comprehensive functions, all configurations are very high.

3. Bed body: the stability of the body is more guaranteed, and the price of the leveler is generally higher. Poor stability will affect the processing accuracy, so if the bed frame is not thick enough, no matter how good the motor and other configurations are used, the processed products will also have defects and substandard products.

4. Control system: The price of the leveling machine is closely related to the configuration or function of the control system. Each configuration function needs to be controlled by the system, so the system version will be different, and the difference in the system may make some functions impossible to complete.

In addition to giving customers a good experience in machine leveling performance, we have also made some changes in the appearance design of the machine.

The appearance of the new machine is mainly white, with red and black matching the company logo color，The front of the machine is equipped with a light strip.

There are translucent acrylic panels on the sides of the machine to give a general impression of the leveling mechanism.

The quadruple high-precision leveling machine adopts a support roller between the upper and lower row leveling work rollers and the support bearings (wheels) for forming a four-fold group roller structure with each two levels upper and lower.

The six-high roller leveling machine is six-fold group roller structure with each three levels upper and lower.  Compared to four-fold leveling machine, what the increased layer is middle roller layer which set between support roller layer and leveling roller layer.

Advantages of such kind of roller levelers have pressure balance on leveling rollers, good structural rigidity, small flexural deflection on working rollers.

Thus we won’t worry about his leveling performance. Some issue maybe being occurred in normal leveling machine, like press dents, work-piece collapse, and sickle bending have been solved well.

Precision leveling machine is composed of different structures, each component plays a different role. Below, Xinlijin Technology will introduce you the two structures of the precision leveling machine, which are the frame part and the roller part.

1. Frame part: The frame is the main body of the precision leveling machine, which is composed of a base, column and connecting beam, and is connected by 4 tensioning bolts to form a closed frame structure. The frame is a welded structure, which is annealed after welding to eliminate internal stress. The frame has sufficient strength and rigidity to ensure a small elastic deflection under heavy loads to meet the leveling needs of the metal plates.

2.Roll part: The roller part is the working part of the precision leveling machine, including the working roller and the supporting roller. The working roller material is 60CrMoV, the hardness of quenching and tempering treatment is HB286~HB321, the surface quenching hardness is HRC56~HRC63, the depth of the hardened layer is 6mm~10mm, the roughness is 0.8μm, and the dimensional tolerance reaches h6. In order to meet the stiffness requirements of the working roller, 3 rows of upper and lower support rollers are specially set up.